AI X-ray Counter MES ERP WMS System Supported 17-Inch Reel Counting
X-Ray Counter XC-01
Advanced X-ray counting system featuring AI-powered component recognition, enabling accurate parts counting for 01005 components and larger sizes
Key Advantages
- 80kV closed X-ray tube offering extended service life and maintenance-free operation
- 17" super definition digital flat panel detector (FPD) for precise imaging results
- Ultrafast counting - handles four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Supports reels or trays up to 17" (430mm) in size, including those with a moisture barrier bag
- No mode switching required between single/multi reel counting
- Work order number function with counting record query & statistics
- Permanently updated AI deep learning algorithm with free updates
- Simultaneous automatic code scanning and counting with label printing
Technical Specifications
| X-ray Source |
| Type |
Integrated, microfocus |
| Max tube voltage |
80kV |
| Max tube current |
700μA |
| Focal spot size |
30μm |
| Flat Panel Detector |
| Type |
Super definition digital FPD |
| Effective area |
430mm * 430mm |
| Pixel size |
139μm |
| Resolution |
3072 * 3072 |
| Reel/Tray Counting |
| Max size |
17" (430mm) |
| Max thickness |
88mm |
| Min parts size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Performance Metrics
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
AI Deep Learning Technology
Our counting software utilizes advanced artificial intelligence deep learning algorithms that automatically identify components without manual binding. The system continuously improves by learning from component data including:
- Aspect ratio analysis
- Corner angle measurements
- Component slope gradients
- Image deformation patterns
AI Deep Learning Algorithm Visualization
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading counting data and images. Our engineers continuously optimize algorithms based on collected data, with regular updates pushed to all connected systems.
Cloud Database Integration Diagram
This continuous improvement cycle ensures counting accuracy approaches 100% over time while expanding component type coverage.
System Operation
X-ray Parts Counter Working Principle
Sample Images
Sample X-ray Image of Component Counting
Close-up X-ray Image of Components
X-ray Counting System Interface
